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“中國制造2025” 解讀: 推動高端數(shù)控機床發(fā)展


"Made in China" 2025 "lists CNC machine tools and basic manufacturing equipment as" strategic areas for accelerating breakthroughs ", which proposes to strengthen forward-looking deployment and key technological breakthroughs, and actively plan to seize future technological and industrial competitive manufacturing points, and improve the international Division of labor level and voice. The proposal of this strategic goal is determined by the strategic characteristics of CNC machine tools and basic manufacturing equipment industry and the characteristics of the development stage. We should carefully study and understand and thoroughly implement it.

1. CNC machine tools and basic manufacturing equipment have strategic industrial characteristics

1. Anchoring the global competitive position of China's equipment manufacturing industry

數(shù)控機床和基礎制造設備是裝備制造業(yè)的 “工作機器”。一個國家機床工業(yè)的技術水平和產(chǎn)品質(zhì)量是衡量其裝備制造業(yè)發(fā)展水平的重要指標。"中國制造" 2025數(shù)控機床和基礎制造裝備業(yè)被列為中國制造業(yè)的戰(zhàn)略領域之一,主要原因是它對一國制造業(yè)的地位具有 "錨定" 效應,尤其是國際分工中的裝備制造業(yè): 數(shù)控機床和基礎制造裝備是制造業(yè)價值產(chǎn)生的基礎和產(chǎn)業(yè)飛躍的支點,是基礎制造能力的核心。只有具備堅實的基礎制造能力,才有可能生產(chǎn)出先進的設備產(chǎn)品,從而實現(xiàn)高價值產(chǎn)品的生產(chǎn)。

2. Support the strategic needs of national defense and industrial security

在國防安全方面,數(shù)控機床和基礎制造裝備對于制造先進國防裝備具有超越經(jīng)濟價值的戰(zhàn)略地位?,F(xiàn)代國防裝備中許多關鍵零部件的材料、結(jié)構(gòu)和加工工藝都具有一定的特殊性和加工難度。普通的加工設備和傳統(tǒng)的加工工藝已不能滿足要求。多軸聯(lián)動,高速,高精度的數(shù)控機床可以滿足加工要求。即使在全球一體化的今天,發(fā)達國家仍然對我國采取技術封鎖和限制。產(chǎn)業(yè)安全方面,隨著國內(nèi)制造業(yè)升級步伐加快,以裝備制造業(yè)為代表的高技術、高附加值產(chǎn)業(yè)與發(fā)達國家的競爭加劇。工程機械、電氣機械和運輸設備正在進入國際高端市場。但國內(nèi)機床產(chǎn)品在加工精度、可靠性、高效性、自動化、智能化、環(huán)保性等方面仍存在一定差距,導致行業(yè)整體競爭力不強。

3. To meet the important support of the transformation and upgrading of the user field

目前,機床行業(yè)下游用戶的需求結(jié)構(gòu)呈現(xiàn)高端化發(fā)展趨勢。許多行業(yè)將進行大規(guī)模、深層次的結(jié)構(gòu)調(diào)整和升級。對高質(zhì)量和高科技機床的需求迫切??傮w而言,市場對中高檔數(shù)控機床的需求正在迅速上升,用戶需要更多高速,高精度,復合,柔性,多軸聯(lián)動,智能,高剛度和大功率的數(shù)控機床。例如,汽車行業(yè)呈現(xiàn)量產(chǎn)、多品種、車型快速更新的發(fā)展趨勢,新能源汽車發(fā)展加快,這就要求加工設備不斷向精密化、高效化、智能化方向發(fā)展。在航空航天領域,隨著民用飛機需求的快速增加和軍用飛機的跨代發(fā)展,新一代飛機正朝著輕量化、高可靠性、長壽命、高隱身、多構(gòu)型、快速響應和低成本制造等方向。新一代技術迫切需要更先進的加工設備來承載,航空制造裝備正朝著自動化、柔性化、數(shù)字化、智能化的方向發(fā)展。例如,在致力于突破 "兩機專項" 的航空發(fā)動機制造中,發(fā)動機葉片,整機殼體,葉盤等典型零件逐步向大尺寸,復雜型材,輕量化結(jié)構(gòu)和精密制造方向發(fā)展,特別是高強度高溫耐熱合金等新型輕質(zhì)材料的大量應用。這些整體結(jié)構(gòu)件的幾何構(gòu)型復雜,加工難度大,對大扭矩、高精度數(shù)控機床提出了新的更高的要求。大型結(jié)構(gòu)件和大型設備異地維修所需的可移植性或可移動多軸聯(lián)動數(shù)控設備,這種用小型機床加工大型工件而無需固定底座和可重構(gòu)組的加工方式,對結(jié)構(gòu)設計提出了更大的挑戰(zhàn),新型數(shù)控設備的工藝規(guī)范和節(jié)能加工技術。

4. is the strategic high ground of the new technological revolution

新一輪科技革命所包含的智能制造、能源互聯(lián)網(wǎng)和新一代信息技術創(chuàng)新等要素,為我國裝備制造業(yè)的技術突破提供了牽引動力,也為裝備制造業(yè)特別是高端裝備制造業(yè)提供了巨大市場。機床行業(yè)是信息技術和工業(yè)技術的重要交匯點,行業(yè)本身對新技術具有較強的敏感性。它也是新興技術擴散的主要來源。在新技術革命浪潮的推動下,機床行業(yè)集成創(chuàng)新趨勢明顯。世界領先的企業(yè)正在加速將新技術融入機床行業(yè),網(wǎng)絡技術和智能技術正在加速機床產(chǎn)品的集成應用。越來越多的國際知名機床零部件企業(yè)和整機企業(yè)正在加速數(shù)控機床新技術的集成應用。

5. The strategic fulcrum of the adjustment of the global manufacturing pattern

后危機時代,發(fā)達經(jīng)濟體紛紛重視自身實體經(jīng)濟的發(fā)展: 或繼續(xù)推動新興技術融合發(fā)展,推動產(chǎn)業(yè)技術高端化; 或通過重構(gòu)產(chǎn)業(yè)鏈,讓更多高附加值的生產(chǎn)制造環(huán)節(jié)和配套就業(yè)崗位回流當?shù)亍C绹群筇岢鰧嵤?"先進制造業(yè)伙伴計劃" 和 "先進制造業(yè)國家戰(zhàn)略計劃",發(fā)展先進制造業(yè)和技術; 德國提出工業(yè)4.0發(fā)展藍圖,并致力于以CPS為核心,以智能工廠為載體,發(fā)展德國工業(yè)4.0,定位為新一輪工業(yè)革命的技術平臺; 日本公布了產(chǎn)業(yè)結(jié)構(gòu)藍圖,確定了10個前沿技術領域,并以此為依托做強國內(nèi)制造業(yè); 英國、韓國、印度、臺灣等地區(qū)也紛紛提出積極的戰(zhàn)略和政策,推動數(shù)控機床等裝備產(chǎn)業(yè)新興技術的融合。機床行業(yè)一直是主要國家和龍頭企業(yè)的重要戰(zhàn)略布局點。未來制造業(yè)格局將發(fā)生變化和調(diào)整,尤其是對于全球汽車、航空航天、高端裝備制造等高戰(zhàn)略產(chǎn)業(yè)。機床工業(yè)是重要的戰(zhàn)略支點。它在未來的競爭力杠桿中起著重要的作用。我國應加強對機床工具產(chǎn)業(yè)的重視,提前布局重點戰(zhàn)略領域,爭取制造業(yè)全球化競爭的有利地位。

2. industry upgrading trend is obvious

1. Break through key core technologies and form a batch of iconic products

In the aviation field, we have independently developed heavy forging equipment such as 800MN large die forging press and 120MN aluminum alloy plate tension drawing machine, which fills the gap in the overall forming technology of large-scale heavy parts in the domestic aviation field and provides a strong guarantee for the cross-generation development of military aircraft and the development of large aircraft. Among them, the 800MN large die forging press has realized the integral formation of more than 30 kinds of key titanium alloy parts in the aviation field, and the high quality aluminum alloy thick plate produced by the 120MN grade aluminum alloy wide plate tension stretching machine has been applied to the main bearing structural parts such as aircraft wings, thus getting rid of the dilemma that China's large aircraft aluminum alloy thick plate is completely dependent on imports.

In the field of automobile manufacturing, the large-scale fast and efficient CNC automatic stamping production line has won the batch order of the production line of the local automobile factory in the United States in the international bidding with the world-class enterprises, which has been recognized and respected by the international counterparts. At present, the domestic market share of automobile panel stamping line exceeds 70%, and the global market share has exceeded 30%, which has effectively promoted the autonomy of domestic automobile equipment.

在發(fā)電設備領域,36000噸黑色立式金屬擠壓機實現(xiàn)了1000MW超超臨界火電機組用國產(chǎn)高端耐熱鋼大口徑厚壁無縫鋼管的自主生產(chǎn)。大型開合熱處理設備生產(chǎn)了亞洲最大的核電整體鍛造轉(zhuǎn)子鍛件,形成了大型轉(zhuǎn)子的批量生產(chǎn)能力; 超重型數(shù)控立式車銑復合機床、數(shù)控重型橋式龍門五軸車銑復合機床、為第三代核電核島、規(guī)規(guī)島設備研制的超重型數(shù)控落地銑鏜床、超重型數(shù)控臥式鏜床、專用數(shù)控軸輪槽銑床等,解決了核電壓力容器、吊籃的加工難題,熱交換器、汽輪機汽缸、發(fā)電機轉(zhuǎn)子和發(fā)電機轉(zhuǎn)子等。

2. Optimization and adjustment of product structure and steady improvement of technical level

首先,高端裝備水平迅速提高。目前,大型汽車板自動沖壓線等10余種設備已達到國際領先水平,完全可以實現(xiàn)進口替代。高速龍門五軸加工中心等20余種產(chǎn)品基本達到國際先進水平,具有替代進口產(chǎn)品的水平。形成了具有自主知識產(chǎn)權的精密臥式加工中心和柔性制造系統(tǒng)核心技術。高速、復合等高端數(shù)控加工中心已完成階段性研發(fā),但功能性能和可靠性與國際先進水平仍有一定差距。其次,數(shù)控系統(tǒng)的階梯前進。我國在中高端數(shù)控系統(tǒng)的研發(fā)方面取得了很大進展。2010以來,在航空航天、能源、船舶、汽車等重點領域積累了35000余臺國產(chǎn)中高端數(shù)控系統(tǒng),實現(xiàn)了進口替代。多通道、多軸聯(lián)動等高性能數(shù)控系統(tǒng)產(chǎn)品打破了國外技術壟斷,主要技術指標基本達到國際主流高端數(shù)控系統(tǒng)水平,實現(xiàn)了各種高速、精密數(shù)控機床的高檔數(shù)控系統(tǒng)在重點軍工企業(yè)實現(xiàn)小批量應用標準數(shù)控系統(tǒng)的研制實現(xiàn)了批量生產(chǎn),國內(nèi)市場占有率從10% % 提高到25% %。形成了多個工業(yè)生產(chǎn)基地。其中,廣州數(shù)控設備有限公司已形成年產(chǎn)各類數(shù)控系統(tǒng)100000套的生產(chǎn)能力,居世界第二位。我國數(shù)控系統(tǒng)已初步具備了與國外同類產(chǎn)品的競爭力,實現(xiàn)了數(shù)控系統(tǒng)的批量出口。從2010 2014年,出口各類數(shù)控系統(tǒng)9600多套,其中五軸聯(lián)動數(shù)控系統(tǒng)近700套。最后,功能部件的產(chǎn)品質(zhì)量水平穩(wěn)步提高,品種系列不斷完善。國產(chǎn)功能部件已實現(xiàn)與機床主機批量配套; 刀具產(chǎn)品已基本具備為汽車行業(yè)提供現(xiàn)代化切削刀具的能力。數(shù)控系統(tǒng)、功能部件、刀具與數(shù)控機床主機的應用示范和批量配套,有助于形成完整的產(chǎn)業(yè)鏈,促進機床產(chǎn)業(yè)結(jié)構(gòu)調(diào)整。

3. Independent innovation has been significantly improved and sustainable development has been guaranteed.

In recent years, the basic and common technology research of machine tool manufacturing has been continuously strengthened, and product development and technical research have been promoted simultaneously. The maturity of many key technologies such as reliability design and performance test technology of machine tool products and multi-axis linkage processing technology has been greatly improved. The research results of digital design technology have been applied in the design of high-precision CNC coordinate boring machines, vertical machining centers and other products. The software and hardware systems such as real-time dynamic comprehensive compensation of multiple errors and error compensation of embedded CNC system have been demonstrated and applied in many enterprises and products, so that the accuracy of CNC machine tools has been significantly improved.

High-end development of 3. industry has a long way to go

China's machine tool industry occupies an important position in the world machine tool industry system and the global machine tool market, but it still cannot be regarded as a machine tool power. Compared with the world machine tool power, China's machine tool industry still has a certain gap, especially in the high-end machine tool competitiveness is not strong. In addition, affected by the complex economic situation at home and abroad, the development of China's machine tool industry has returned to the new normal, and the requirements for the transformation and upgrading of the industry to the middle and high end are urgent.

1. International competitiveness needs to be improved

According to the consulting agency Gardener statistics, in the world's machine tool consumer market, China's machine tool exports in 2014 amounted to $3.3 billion, accounting for less than 5% of the world's total machine tool consumption, while Japan and Germany accounted for more than 10%. At the same time, a considerable part of the high-and mid-range CNC machine tools that are urgently needed in China rely on imports. For example, imported equipment in the automotive field accounts for more than 40%.

2. The development of key parts of the machine tool industry needs to be strengthened

Domestic functional components in terms of variety, quantity, grade can not meet the host supporting requirements, domestic mid-range supporting functional components market share still needs to be improved. The competitiveness of the supporting functional components industry needs to be rapidly improved.

3. Process validation and demonstration applications need to be strengthened

From prototype development to actual production application, CNC machine tools need to be verified by a large number of tests and continuous improvement in manufacturing process, reliability and precision retention, engineering, etc. At the same time, users need to provide process verification. And in the process verification and application demonstration is also a short board of the development of CNC machine tool industry in China.

4. High pressure on industrial development

全球機床生產(chǎn)和消費繼續(xù)呈現(xiàn)萎縮趨勢。美國加德納公司公布的數(shù)據(jù)顯示,全球機床消費2014年為753億美元,僅增長0.3% 2013年。全球機床產(chǎn)量連續(xù)三年下降。全球機床產(chǎn)出2014年為812億美元,下降3.1% 2014年。中國數(shù)控機床行業(yè)也持續(xù)承壓運行,整體處于下行區(qū)間。2014,國內(nèi)金屬加工機床產(chǎn)量同比下降2% %,其中,金屬切削機床產(chǎn)量下降1.7%,金屬成型機床產(chǎn)量下降3.3%。與此同時,國內(nèi)市場對進口機床的需求不降反升。2014,機床進口總額為177.8億美元,比去年同期增加10.8%,其中金屬加工機床進口108.3億美元,比去年同期增加7.6%。這表明國內(nèi)機床行業(yè)難以滿足企業(yè)的高端需求,國內(nèi)機床行業(yè)處于周期性壓力和結(jié)構(gòu)性壓力的雙重疊加之下。

4. speed up the strategic thinking of the industry to become stronger.

1. Promote the focused development of superior resources

On the basis of improving the independent innovation ability and market competitiveness of domestic CNC machine tools and basic manufacturing equipment, we will promote superior resources to focus on the two major fields of aerospace and automobile, focus on core equipment and key technologies, and focus on solving the bottleneck problems of key technologies such as performance reliability, stability and complete set of research and development equipment.

2. Promote the demonstration application of advanced products

Increase investment in the construction of application verification and application demonstration bases for key technologies and core equipment of machine tools and basic manufacturing equipment that are representative of user needs, can focus on verifying the application of key technologies and core equipment, and selectively support market-oriented product sets, high flexibility and intelligence Projects, focusing on solving the high efficiency and intelligence of equipment

3. Meeting the new needs of national strategies

Accelerate the development of national strategic development needs CNC machine tools and basic manufacturing equipment, further focus on the core equipment of national key projects, develop major products, and break through key technologies. Efforts to improve the technical level of numerical control equipment, breaking the national strategic equipment dependent on imports.

4. To build a complete machine tool supporting industry chain

Encourage and support CNC machine tools and basic manufacturing equipment mainframes, CNC systems and functional components and other industrial chain related units to form long-term and stable strategic partnerships, establish long-term supporting relationships between CNC systems, functional components and machine tool companies, and create a complete CNC machine tools and basic manufacturing equipment supporting industrial chain.

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寧波恒聯(lián)光電有限公司2009年成立

我們愿以最好的服務和優(yōu)良的品質(zhì),互惠互利,共同創(chuàng)造美好的明天。


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